![]() Method of finish working of blanks
专利摘要:
A method consists of causing a barrel container to revolve with less than the numbers of axial and orbital revolutions n and N defined as n=42.2/ 2ROOT d x4 2ROOT 1+x2, where n is the number of axial revolutions per minute for the barrel container, x is ratio of the centrifugal force produced and the gravity, equal to o<x</=1, d is the diameter of the inscribed circle of said barrel container; and N=42.2/ 2ROOT D, where N is the number of revolutions per minute and D is the distance, in meter, twice value from the revolving axis and rotating one; and causing a resultant force substantially equal to 1G<Y</= 2ROOT 2G where Y is defined as the resultant force to be produced by the centrifugal force combined with the gravity action and given to the mass within the barrel container. The method provides a heavy resultant force that is composed of the produced centrifugal force component and gravity action component, under which the workpieces can be finished with the higher efficiency. Various types of workpiece finishing are available on a single machine implemented on the method, by making use of a programmable sequence controller. 公开号:SU1614754A3 申请号:SU884355485 申请日:1988-03-18 公开日:1990-12-15 发明作者:Khisamine Kobayasi;Katsukhiro Izukhara 申请人:Tipton Mfg Co; IPC主号:
专利说明:
The invention relates to the finishing processing of workpieces using rotary drums. The purpose of the invention is to improve the quality of processing blanks. Drum containers 7,8 rotate with a number of revolutions less than the number of orbital revolutions N and axial revolutions n, given in the form N = = 42.2 / PE, where N is the number of revolutions per minute, L is twice the distance in meters, a double value from the axis of rotation to the rotary axis, and η is the number of axial revolutions per minute of the drum containers 7, 8, which is less than the number of revolutions at which the mass sticks to the inner surface of the drum container, and a resultant force is created equal to C A γ ζ 42C] where Υ is defined as the resultant force that must be created by the centrifugal force, combined with the action of gravity, and which is communicated to the mass inside the drum container. In this method, a large resultant force is created, which consists of the generated components of the centrifugal force and the components of gravity, under which the part can be cleanly processed at high efficiency. When using a programmable sequence controller on a single machine operating on the basis of this method, various types of finishing can be carried out. 6 ill., 1 tab. “-ZTS„ „1614754 > 04 1614754 The invention relates to finishing of workpieces by means of rotating drums, and more particularly to a method in which the inside of said rotating drum with centrifugal force created, which provides improved efficiency and uniformity of finish machining workpieces. c The purpose of the invention is to improve the quality of processing billets FIG. 1 presents a conceptual diagram that illustrates how the forces created | during the normal finishing process in a centrifugal drum; in fig. 2 - the action of the forces created according to the proposed method; in fig. 3 - the same, the relationship between the cent- robustness and gravity x; Fig 4 - a device for the implementation of the proposed method, front view; Fig 5 - the same, top view; in fig. 6 - the same, a cut in the area of на · main nala. The drum container has a polygonal cylindrical shape with many sides (FIG. 2), preferably 6 or 8, since they are easier to manufacture. The drum container is the enemy (it sits on its horizontal shaft and is inserted into the head, which rotates on its main axis so that the drum container can rotate around the head on a plane including the container shafts and the bone head. To create a centrifugal force 10, the central section through the drum container, which flows perpendicular to its horizontaloneNomu shaft, must take the resultant force a1 -C '(force consisting of centrifugal force and the action of gravity). In case of equality of the ratio of the force of gravity and centrifugal force to the value of x, the resultant force is equal to 1+ χ2 in (Fig. 3). Values -} 2С * and 41 + х2 C ’remain constant at each orbital point of rotation drum container around the head. Thus, a uniform and constant layer of mass flow is formed, which provides an increase in the efficiency of finishing with high accuracy. For finishing in a rotating drum, forces act on the mass; ’, gravity, according to the proposed method, the centrifugal force created by rotating the head, is combined with the action of gravity. Since the direction of the centrifugal force remains unchanged at each point of rotation of the drum container around the head, the finishing efficiency is higher than when machining a rotating drum. The number of revolutions of the drum container around its shaft can be any, depending on the different requirements of finishing, its upper limit can be increased to a higher value than is possible with conventional finishing methods in a rotating drum (η / Ν = -1). Any intentional change in the direction of the axial rotation of the drum container only leads to a change in the position of the mass inside the drum container. The way mass flows remains unchanged, regardless of the direction of rotation. The table shows the classification of the operating modes of the finishing operations in the drum. I The device for implementing the proposed method comprises a frame, inside which the main shaft 1, the main engine 2, the sprocket and chain 3 for driving the main shaft 1 are vertically mounted with its sprocket 4. The speed of the main shaft 1 is variably adjusted using a known frequency inverter. The lower end of the main shaft 1 rests on the bearing 5, and the upper end on the bearing 6 “On the main shaft 1 there is a head 7, which is rigidly attached to the middle part of the main shaft 1. The head 7 is made in the form of an H-shaped plane with two pairs of levers extending outwards. 5 A drum container 8 or 9 is attached to each pair of levers, which rotates between the respective levers forming the pair. In the head 7 are placed two. drum containers 8 and 9, but three or four drum containers can be placed. The main shaft 1 contains a sleeve 10 (FIG. 6), which rotates around the main shaft 1. At the lower end of the sleeve 10 there is a bevel gear 11, and at the upper end of the sleeve 10 there is a sprocket 12. The sprocket 12 has a drive connection to the drive system, which turns on the drive 1614 754 engine 13, reduction gears 14, sprocket 15 and chain 16. Bevel gear 11 on hub 10 engages bevel gear 17, each of which has its own shaft 18 and 19, which is located in head 7. Each of shafts 18 and 19 goes out through the head 7, and at the projecting end of each shaft there is a pulley 20, which is connected with a V-belt with a pulley 21 mounted on each of the shafts 22 and 23, on which the corresponding drum containers 8 and 9 are suspended. and 17 (p. 17 / p. 11) and rel. The diameter of the pulleys 20 and 21 (p 17 x p 21 / n 11 hp 20) as the product of p 21 / η 20 multiplied by the gear ratio η 17 / n 11 determines the value of η / Ν for drum containers (where η and N are this number of turns of drum containers and heads). It is assumed that η 17 / n 11 = 1/2; n 21 / n 20 = 2; η / Ν = 1. In this case, each drum container completes its axial rotation after the head has passed one full turn, and the drum container is oriented in the same direction as it was before the head went one full turn. If the ratio η / Ν is an integer, then the drum container has the same orientation in which it was before the start of the finishing operation, when the head should be stopped in a predetermined position. In the example shown, the drum container is stopped so that its lid is located on the upper side. This is especially useful with automatic handling of mass. The value of η / Ν can be changed to ensure the corresponding speed and the corresponding direction of rotation by simultaneously turning on the main engine 2 of the head and the engine of the 24 drums. The number of revolutions n must be lower than the value above which the mass in the drum forcibly adheres to the wall of the drum during the rotation of the drum container. ”This number of revolutions creates the resultant force —Y! + x g C (where x is the ratio of centrifugal force and gravity at 0 x έ 1), of which for (0 Ь - ^ / g (where CO is the angular velocity, rad / s); r - radius of rotation of the mass, p - to speed nis gravity) we obtain η = 42,2 * χ (^ Ί + X 2) r le 7 P -. n the diameter of the inscribed polygonal circumference of the drum, m may be any number of revolutions below the specified value, and the drum container mo, 0 It can rotate in any direction. Each drum container 3 and 9 may contain a mass that actually fills the volume of the drum by half, and the main shaft 1 rotates at a speed less than N = 42.2 / - ^ 17, 15 to give rise to piling the resultant force 5 <Vc <2 C '(where Υ - resultant force) which communicates the mass. Thus, a flow layer is formed on the surface of the mass, which ensures that the workpiece is processed with high accuracy under the influence of a large resultant force. When the head rotates at high speed and the sleeve 10 does not rotate, the function of pure drum processing with centrifugal flow occurs. On the contrary, when the sleeve 10 rotates and the head does not rotate, only the rotation of the drum 9 around them occurs. In this case, finishing works in a rotating drum. The proposed method provides various Finishing Functions, such as centrifugal flow drum finishing, rotating drum rotation under the influence of a large resultant force and conventional finishing in a rotating drum, which can be performed in any sequence. In particular, these operations, which include these various processes, are performed on one machine 5, and the steps are implemented on any suitable programmable sequence controller or microprocessor. Thus, operations are carried out in any order 50 and under various finishing conditions. containers 8 and rolling shafts. thirty 35 40 55
权利要求:
Claims (1) [1] Claim The method of finishing blanks, in which the drum containers are placed on the head on their respective shafts, which are set perpendicularly relative to 7 1614754 eight the main shaft of the rotating head, with each drum container filled with blanks and abrasive medium and rotated with the number of axial revolutions η and with the number of orbital revolutions, characterized in that, in order to improve the quality of processing the blanks, each drum container takes a polygonal shape and rotates with the number of revolutions η and N is smaller than the number of axial and orbital revolutions, which are chosen according to the formulas: 'η "42.2 (1 + χ *) / where η is the number of axial revolutions per minute for the specified drum container; b is the diameter of a polygonal circle inscribed into the indicated drum container; | x is the ratio of the centrifugal force created and the force of gravity, varying within 0 ^ x41; N = 42.2 / ^ 0, where N is the number of revolutions per minute for the 10 specified high-speed heads; P - twice the distance from the axis of the head to the axis of the container, m, and the resultant force acting 15 on the mass inside each container: C <Υ έ 47 O, where Υ is defined as the resulting resultant force, which consists of the components of the centrifugal force and the force of gravity and is applied to the mass in each container. Processing in the installation Machine types Turret revolutionsN rpm Drum revolutions, rpm With rotating drum Without turret Without turret n> 42.2 / -41Г With a centrifugal drum, the axis of the turret and the drums are parallel N-42.2 / 4B 1Preferred mode: η / Ν = -1 Proposed The axles of the turrets and the drums are vertical. N <42.2 / -411 Smaller than the number of revolutions, which leads to sticking. Note, ϋ - double 1 distance from the axis of the turret to the axis of the drum, m; G Ζ <1 is the diameter of the inscribed circle on the polygonal side of the drum container. Fig 1 1614754 Phi g. five 1614754 FIG. B
类似技术:
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同族专利:
公开号 | 公开日 JPS63232970A|1988-09-28| KR880010871A|1988-10-25| US4807403A|1989-02-28| KR930002185B1|1993-03-27| CN1013255B|1991-07-24| JPH089137B2|1996-01-31| CN88101413A|1988-10-05|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 US3374584A|1965-06-30|1968-03-26|Us Stoneware Inc|Drum-tumbler holder| DE2524566C3|1975-06-03|1979-10-04|Ernst 7321 Reichenbach Heiberger|Centrifugal drum slide grinding and polishing machine| JPS6195870A|1984-10-16|1986-05-14|Tipton Mfg Corp|Full automatic multifunction barrel polishing machine| US4586292A|1985-01-30|1986-05-06|The United States Of America As Represented By The United States Department Of Energy|Machine imparting complex rotary motion for lapping a spherical inner diameter| JPS62166963A|1986-01-16|1987-07-23|Tipton Mfg Corp|Full automatic high-speed planet rotary type barrel machining device|US5531637A|1993-05-14|1996-07-02|Kabushiki Kaisha Nagao Kogyo|Automatic centrifugal fluidizing barrel processing apparatus| AU2498295A|1994-07-27|1996-02-08|Ethicon Inc.|Method of manufacturing surgical needles having blunt tips| JP4035581B2|1995-07-12|2008-01-23|日本エア・リキード株式会社|Inner surface treatment method for high pressure gas containers| US6592985B2|2000-09-20|2003-07-15|Camco InternationalLimited|Polycrystalline diamond partially depleted of catalyzing material| US7032249B2|2003-09-17|2006-04-25|Smith Betty H|Unisex active wear garment with modified fly-flap and storage pockets| US9149902B2|2012-03-16|2015-10-06|Dtc Products, Inc.|Slug retention groove forming machine and method| KR101922872B1|2014-06-23|2019-02-27|삼성전기 주식회사|Polishing device| CN104816234A|2015-04-27|2015-08-05|济南大学|Super-finishing processing method for disc-shaped grooved cam channel| US10052738B2|2015-05-18|2018-08-21|United Technologies Corporation|Internal surface finishing apparatus and method| CN106312785A|2016-08-31|2017-01-11|台州市椒江鑫明眼镜配件厂|Improved rotating grinding machine| CN106239349A|2016-08-31|2016-12-21|台州市椒江鑫明眼镜配件厂|A kind of grindstone| CN106271455A|2016-08-31|2017-01-04|台州市椒江鑫明眼镜配件厂|A kind of processing method of Glass spring earpiece billot|
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申请号 | 申请日 | 专利标题 JP62066949A|JPH089137B2|1987-03-20|1987-03-20|Double rotation barrel machining method| 相关专利
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